T-DRILL S-54 with Automatic Feed Table
S-54 Collaring machine with Automatic Feed Table (AFT) provides a collaring
solution for making collars (manifolds, headers) within range 6 - 54 mm
automatically.
Using a touch-screen for input, the T-DRILL ProUser Interface provides on
screen prompts to guide the operator through the programming process.
Up to 300 different programs can be stored with each program containing as
many as 300 steps. They can be stored as templates to be modified later or
completely re-written. These programs can include steps to allow the operator to
perform actions on the part not related to the T-DRILL process and then
continue. Programs can be written, edited and stored on external workstations
and moved to the T-DRILL ProUser Interface when needed.
The standard lengths for automatic feed tables are for maximum tubes of
1500mm, 2500mm and 4500 mm. Other lenghts are availabe on request.
- The run tube diameter for each table lengths is 8(10) - 108 mm
- Collaring range 6- 54 mm (copper and aluminium)
- Collaring range 10 - 54 mm (mild and stainless steel)
- Minimum tube length 50 mm
Working cycle
- The tube is fastened to the tube carriage
- A suitable collaring program is selected from the NC controls
- Automatic cycle is started
- When all collars are done, head stock moves back to the loading position
-
Operator change the tube and repeat the program by starting NC-cycle or
select a new program
Cycle time depends on number and size of collars as well as material used.
As an examble a complete cycle of copper manifold with 10 x 8 mm collars with
100mm distance will take from 1 minute and 5 seconds.
Applications
Typical use for the new S-54 with AFT can be found from Air-conditioning,
floor-heating and solar panel manifold applications.
T-DRILL Collaring method dramatically improves quality of tube joints. It
also makes brazing operation easy to carry out since collar fastens the branch
tube to correct position – thus allowing brazing without other fixtures.
If you want to send an enquiry for a collaring machine through the below
link, you can fill in the Tube Specification Sheet underneath and send it to us
together with your enquiry.
Tube specification
sheet.pdf
Capacity Chart for Copper - Maximum Run Tube Wall Thicknesses
(run tube size on the left and branch size on the top)
Capacity Chart for Steel - Maximum Run Tube Wall Thickness
(run tube size on the left and branch size on the top)
Technical information of S-54
S-54
basic machine | Copper, Aluminium
and Brass | Steel | Stainless Steel |
| Supply voltage | 200-240 V / 50 Hz /60 Hz, 3-phase
400-480 V / 50 Hz /60 Hz, 3-phase |
| Collaring range | Ø6 - 54 mm | Ø10 - 54 mm | Ø10 - 54 mm |
| Diameter of run tube | Ø8 - 108 mm | Ø10 - 108 mm | Ø10 - 108 mm |
| Rated power | 3 kW | 3 kW | 3 kW |
| Compressed air supply | 6 bar / 90 psi | 6 bar / 90 psi | 6 bar / 90 psi |
| Air consumption | 3 Nm3/h | 3 Nm3/h | 3 Nm3/h |
| Fuse | 3 x 16 - 63 (min - max) | 3 x 16 - 63 (min - max) | 3 x 16 - 63 (min - max) |
Weight | 200 kg | 200 kg | 200 kg |
| Dimensions of the unit | 930x280x1130 mm (DxWXH) | 930x280x1130 mm (DxWXH) | 930x280x1130 mm (DxWXH) |
| Noise level | <70 dB(A) | <70 dB(A | <70 dB(A) |
| Note! Above values are intended as a guide only | |
Technical specification of AFT
|
AFT |
Value |
| Diameter of the tube to be collared |
Ø8- 108 mm |
| Min. length of the tube to be collared |
50 mm |
| Max length of the tube to be collared |
1500, 2500 or 4500 mm |
| Positioning tolerance between to consecutive collars |
+/- 0.25 mm |
| Connected power |
0.6 kW |
| Dimensions of the unit (AFT 2500) |
1320x6600x2200 mm (LxWxH) |
| Weight (AFT 2500) |
300 kg |
| Note! Above values are intended as a guide
only. |
