T-DRILL S-54 AFT с автоматической системой подачи трубы
S-54 Collaring machine with Automatic Feed Table (AFT) provides a collaring
solution for making a row of collars (manifolds, headers) within range 6 - 54 mm
automatically. The AFT is also equipped with an universal clamping system which
reduces tooling-costs and saves diameter changeover time.
User friendly NC control has capacity to storing 99 different programs for
longitudinal movement. Each automatic program makes row of collars (1-axis).
positioning efficiency being comparable to typical CNC controlled
configurations. With optional rotating head stock tube can be manually rotated
to different angle and another row of collars can be made.
The standard lengths for automatic feed tables are for maximum tubes of
1500mm, 2500mm and 4500 mm. Other lenghts are availabe on request.
- The run tube diameter for each table lengths is 8 - 108 mm
- Collaring range 6- 54 mm (copper and aluminium)
- Collaring range 10 - 54 mm (mild and stainless steel)
- Minimum tube length 50 mm
Working cycle
- The tube is fastened to the tube carriage
- A suitable collaring program is selected from the NC controls
- Automatic cycle is started
- When all collars are done, head stock moves back to the loading position
-
Operator change the tube and repeat the program by starting NC-cycle or
select a new program / rotate the tube and start again
Cycle time depends on number and size of collars as well as material used.
As an examble a complete cycle of copper manifold with 10 x 8 mm collars with
100mm distance will take from 1 minute and 5 seconds.
Applications
Typical use for the new S-54 with AFT can be found from Air-conditioning,
floor-heating and solar panel manifold applications.
T-DRILL Collaring method dramatically improves quality of tube joints. It
also makes brazing operation easy to carry out since collar fastens the branch
tube to correct position – thus allowing brazing without other fixtures.
Масимальная толщина стенки для медных труб
(наружный диаметр несущей трубы, мм в колонке слева и диаметр горловины,мм на верхней строке)
Масимальная толщина стенки для стальных труб (наружный диаметр несущей трубы, мм в колонке слева и диаметр горловины,мм на верхней строке)
Teхнические характеристики S-54
S-54
стандартная машина | Медь, Aлюминий
и Латунь | Сталь | Нержавеющая Сталь |
| Питающие напряжение | 200 - 240 В / 50 - 60 Гц или
380 - 480 В / 50 - 60 Гц |
| Диаметр горловины | Ø6 - 54 мм | Ø10 - 54 мм | Ø10 - 54 мм |
| Диаметр несущей трубы | Ø8 - 108 мм | Ø10 - 108 мм | Ø10 - 108 мм |
| Мощность | 3 kВт | 3 kВт | 3 kВт |
| Cжатый воздух | 6 бар / 90 psi | 6 бар / 90 psi | 6 бар / 90 psi |
| Расход воздуха | 3 Nm3/t | 3 Nm3/t | 3 Nm3/t |
| Размер предохранителя | 3 x 16 - 63 (мин - maкс) | 3 x 16 - 63 (mин- maкс) | 3 x 16 - 63 (mин - maкс) |
Вес (базового устройства) | 200 кг | 200 kг | 200 kг |
| Размеры (базового устройства) | 930x280x1130 мм (ДxШхВ) | 930x280x1130 мм (ДxШхВ) | 930x280x1130 мм (ДxШхВ) |
| Уровень шума | <70 децибел (A) | <70 децибел (A) | <70 децибел (A) |
| Внимание! Данными, указанные в таблице, можно пользоваться только для справки | |
Technical specification of AFT
|
AFT |
Value |
| Diameter of the tube to be collared |
Ø8- 108 mm |
| Min. length of the tube to be collared |
50 mm |
| Max length of the tube to be collared |
1500, 2500 or 4500 mm |
| Positioning tolerance between to consecutive collars |
+/- 0.25 mm |
| Connected power |
0.6 kW |
| Dimensions of the unit (AFT 2500) |
1320x6600x2200 mm (LxWxH) |
| Weight (AFT 2500) |
300 kg |
| Note! Above values are intended as a guide
only. |
